Site & Layout Planning
Greenfield site assessment, factory floor layouts, material-flow analysis, utilities planning, and compliance review for your jurisdiction.
Turnkey Factory Construction · Worldwide
Build Your Factory From the Ground Up
GTS Worldwide designs, equips, installs, and commissions complete production facilities — from greenfield sites in Germany to full plants in the UAE and the Americas. One partner. One contract. One operational factory.
- 20+Countries delivered
- 3Regional HQs — US, EU, UAE
- 500+Machines integrated annually
TurnkeyDesign → Build → Run
Operating across
USA · Miami BeachGermany · DarmstadtUAE · DubaiProjects in 20+ countries
Everything you need to build a factory — under one roof
Our turnkey "Build Your Factory" program is a full, integrated service. You bring the product, the location, and the ambition. We bring the engineering, the machinery network, the installation crews, and the commissioning expertise.
Production Line Development
End-to-end design of automated and semi-automated production lines, throughput modelling, and OEE optimisation tailored to your output targets.
Machinery Sourcing
Access to one of the world's largest machinery networks — new, used, and refurbished — with inspection, logistics, and warranty handled by our team.
Engineering & Integration
Mechanical, electrical, pneumatic, and hydraulic integration. Custom tooling, retrofits, and PLC/SCADA programming to make every machine work as one.
Installation & Commissioning
On-site mechanical and electrical installation, calibration, FAT/SAT testing, ramp-up support, and operator training in your team's language.
Service, Spares & Maintenance
Long-term preventive maintenance, on-call repair, spare-parts supply, and upgrade programs — for both new GTS-built lines and legacy equipment.
From first call to first production run
A clear, milestone-driven process that keeps your investment on track and your timeline transparent.
- 01
Free Consultation
You share product, volumes, location, and budget. We share preliminary feasibility, layout sketches, and ballpark costing — usually within five business days.
- 02
Concept & Engineering
Detailed layouts, machine specifications, electrical and utility schedules, and a fixed-price proposal with delivery milestones.
- 03
Machinery & Procurement
We source, inspect, and ship machinery from our global network. Logistics, customs, and insurance are managed for you.
- 04
Installation & Integration
Our crews install and integrate every system on-site — mechanical, electrical, pneumatic, hydraulic, automation.
- 05
Commissioning & Training
Factory acceptance, site acceptance, calibration, ramp-up, and on-site operator training. We don't leave until your team is producing.
- 06
Long-Term Service
Spare parts, preventive maintenance, retrofits, and 24/7 technical support to protect your investment for the lifetime of the plant.
Factories built for every kind of manufacturer
Whether you're producing precision metal components, packaged food, plastic parts, or printed materials, we've engineered, sourced, and commissioned it before.
Metalworking
CNC machining centres, lathes, presses, laser and waterjet cutting, welding cells, sheet-metal lines.
Automotive & Tier Suppliers
Stamping plants, assembly cells, robotic welding, paint shops, and sub-assembly lines for OEMs and tier suppliers.
Food & Beverage
Hygienic processing lines, filling and packaging, dairy, bakery, beverage bottling, frozen and ready-meal facilities.
Plastics & Rubber
Injection moulding plants, extrusion lines, blow moulding, thermoforming, recycling and compounding setups.
Packaging & Printing
Flexo and offset printing, corrugated and folding-carton lines, labelling, and end-of-line packaging.
Woodworking & Furniture
Panel processing, edge banding, CNC routers, finishing lines, and full furniture assembly factories.
Recycling & Circular Economy
Sorting, shredding, washing, pelletising and granulating plants for plastics, metals, paper and e-waste.
Textiles & Nonwovens
Spinning, weaving, knitting, dyeing, finishing and converting lines for technical and apparel textiles.
Pharma & Cosmetics
GMP-compliant clean rooms, mixing, filling, capping, blistering and inspection lines.
One partner that owns the entire factory build
Most projects fail at the seams — between the planner, the machine vendor, the integrator, and the service company. We remove the seams.
True turnkey accountability
One contract covers planning, machinery, installation and commissioning. No finger-pointing. No gaps in scope.
Global machinery network
Backed by Machinio's global marketplace, we have visibility into thousands of qualified new, used and refurbished machines worldwide.
Three regional hubs
Offices in the USA, Germany and the UAE keep us close to your site, your timezone and your customs regime.
Multilingual engineering
Our teams operate in English, German, French, Spanish, Italian, Dutch, Arabic, Mandarin and Korean.
Transparent budgeting
Line-item budgets and milestone-based payments. You always know what you're paying for and where you are in the project.
Long-term service
We don't disappear at handover. Spare parts, maintenance contracts, and upgrade roadmaps protect your CAPEX for years.
Frequently asked questions about building a factory
Quick answers to the questions our clients ask most often when planning a new production facility.
What does a turnkey factory project from GTS Worldwide include?
A turnkey factory project covers everything from site assessment and layout planning to machinery sourcing, installation, electrical and pneumatic integration, commissioning, operator training, and after-sales service. You receive a fully operational production facility ready to manufacture from day one.
How long does it take to build a factory with GTS?
Timelines depend on size and complexity. A small specialised line can be commissioned in 8 to 16 weeks, while a full greenfield factory typically takes 6 to 18 months from contract to first production run.
Which industries does GTS Worldwide build factories for?
We build production facilities for metalworking, automotive, food and beverage, plastics, packaging, woodworking, printing, textiles, recycling, and pharmaceutical industries, among others.
Can GTS source new, used, or refurbished machinery for my factory?
Yes. Through our global network we source new, used, and refurbished machinery, helping clients balance budget and performance with full traceability and inspection on every unit.
Do you provide installation and commissioning on-site?
Yes. Our technical teams travel worldwide for mechanical installation, electrical hook-up, pneumatic and hydraulic integration, calibration, commissioning, and operator training.
In which countries does GTS Worldwide operate?
We operate worldwide from offices in Miami Beach (USA), Darmstadt (Germany), and Dubai (UAE), and have delivered projects across Europe, North America, the Middle East, Africa and Asia.
How is pricing structured for a build-your-factory project?
Each project is priced individually after a free consultation and scoping phase. We provide transparent line-item budgets covering machinery, civil works, integration, logistics, commissioning and warranty.
Can GTS handle the financing or leasing of equipment?
We can introduce vetted financing and leasing partners in the EU, USA, and GCC, allowing you to spread CAPEX over the productive life of the equipment.
Do you offer after-sales service and spare parts?
Yes. We provide preventive maintenance contracts, on-call repair, spare parts supply, retrofit and upgrade services for all factories we build, and for legacy lines from other suppliers.
How do I get started?
Request a free consultation by visiting our Contact Us page or call +1 305 951 7825 (Americas) or +971 58 579 4328 (Europe / Middle East). One of our engineers will reply within one business day.
Free ConsultationTell us about your factory.
Tell us about your factory.
We'll respond within one business day.
Share a few details about your product, target output and location. One of our senior engineers will follow up with feasibility notes, ballpark costing and the next steps.
- No obligation, no cost — just an honest read on feasibility.
- Confidential — we'll sign an NDA before any technical exchange.
- Direct to engineering — you talk to people who'll actually build it.
GTS Worldwide — turnkey factory construction, production line development, machinery sourcing, installation, commissioning and after-sales service for manufacturers worldwide. Serving metalworking, automotive, food & beverage, plastics, packaging, woodworking, recycling, textiles and pharmaceutical industries from offices in Miami Beach, Darmstadt and Dubai. Build your next factory with one accountable partner from greenfield site to first production run.