ABG Omega Digicon 2 – Professional Industrial Label Finishing Line, Dual Semi-Rotary Flexo Stations, GEW UV Curing, Delam/Relam, Precision Die-Cutting, Slitting & Rewinding

The ABG Omega Digicon 2 is a professional industrial label finishing and converting system designed for demanding roll-to-roll label production, digital label finishing, flexographic embellishment, die-cutting and precision rewinding applications.

Manufactured by AB Graphic International (ABG), this multifunctional label finishing line combines two semi-rotary flexographic stations, UV curing, delamination and relamination, semi-rotary die-cutting, waste matrix stripping, slitting and rewinding within a single production configuration.

The machine is arranged for right-to-left material travel and includes an unwind section with a specified 700 mm diameter, together with an electronic edge guide for controlled web positioning.

A major feature of the supplied configuration is the delamination and relamination module, incorporating an air-assisted turn bar for compatible printing applications on the adhesive side of label materials.

The line is equipped with two semi-rotary flexographic printing stations, featuring quick-change cassettes, servo re-registration and GEW air-cooled UV curing units rated at 140 W/cm.

The semi-rotary die-cutting section incorporates a 25.5-inch magnetic cylinder, with a specified maximum repeat of 24 inches, providing precision converting functionality for compatible pressure-sensitive label materials.

The machine also includes a waste matrix stripping system with a stated maximum waste roll diameter of 600 mm, supporting removal of the surrounding waste material after die-cutting.

The finishing section includes scissor slitting with five knives, a back scorer and a single-spindle rewinding system with variable tension and 76 mm air-expanding shafts.

This combination makes the ABG Omega Digicon 2 particularly relevant for label converters, commercial label printers, packaging manufacturers and professional printing companies requiring flexible finishing operations within an integrated roll-to-roll production environment.

🔹 Key Features

• Original AB Graphic International industrial label finishing equipment
• Manufacturer: AB Graphic International (ABG)
• Model: Omega Digicon 2
• Professional industrial label converting line
• Multifunctional roll-to-roll label finishing configuration
• Right-to-left web travel
• Unwind section with 700 mm specified diameter
• Electronic edge guide included
• Delamination and relamination module
• Air-assisted turn bar
• Suitable for compatible adhesive-side printing applications
• Two semi-rotary flexographic printing stations
• Quick-change flexographic cassettes
• Servo re-registration functionality
• GEW UV curing equipment
• UV curing units rated at 140 W/cm
• Air-cooled UV curing configuration
• Semi-rotary die-cutting station
• 25.5-inch magnetic die-cutting cylinder
• Maximum specified die-cutting repeat: 24 inches
• Waste matrix stripping included
• Maximum waste matrix roll diameter: 600 mm
• Single-spindle rewinding system
• Variable rewind tension
• 76 mm air-expanding shafts
• Scissor slitting system
• Five slitting knives
• Back scorer included
• Professional pressure-sensitive label converting
• Suitable for compatible printed label webs
• Industrial UV flexographic finishing
• Precision label die-cutting and waste removal
• Professional roll-to-roll production
• Manufacturing year: Not specified
• Overall condition: Not specified
• Stock Number: STK-ABG-OMEGA-DIGICON2-2025

🔧 Professional ABG Omega Digicon 2 Label Finishing System

The ABG Omega Digicon 2 is designed for professional label finishing operations requiring multiple converting functions within a coordinated production workflow.

Industrial label converting commonly involves several processing stages, including material unwinding, web guiding, printing or embellishment, die-cutting, waste removal, slitting and rewinding.

The supplied ABG Omega Digicon 2 combines these functions in a multifunctional finishing configuration.

The two semi-rotary flexographic stations provide printing or coating possibilities for compatible label materials, depending on the installed tooling and process setup.

The delamination and relamination module adds flexibility for specialized label constructions and adhesive-side printing applications.

The semi-rotary die-cutting section provides label shape cutting using a magnetic cylinder arrangement.

The downstream waste matrix stripping, slitting and rewinding equipment supports the preparation of finished label rolls.

The supplied machine configuration includes:

• Manufacturer: AB Graphic International
• Model: Omega Digicon 2
• Machine Type: Industrial Label Finishing & Converting Line
• Web Direction: Right-to-Left
• Unwind Diameter: 700 mm
• Web Guiding: Electronic Edge Guide
• Delam/Relam Module: Included
• Air-Assisted Turn Bar: Included
• Semi-Rotary Flexo Stations: 2
• Flexo Cassette System: Quick-Change
• Registration System: Servo Re-Register
• UV Curing Manufacturer: GEW
• UV Curing Rating: 140 W/cm
• UV Cooling: Air-Cooled
• Die-Cutting Type: Semi-Rotary
• Magnetic Cylinder: 25.5 inches
• Maximum Die-Cutting Repeat: 24 inches
• Waste Matrix Stripping: Included
• Maximum Waste Matrix Diameter: 600 mm
• Rewind Configuration: Single Spindle
• Rewind Tension: Variable
• Rewind Shaft Diameter: 76 mm
• Slitting Type: Scissor
• Number of Slitting Knives: 5
• Back Scorer: Included

This configuration makes the ABG Omega Digicon 2 particularly relevant for professional label converters requiring several finishing processes within one equipment package.

✔ Professional ABG label finishing equipment

✔ Multifunctional roll-to-roll configuration

✔ Two semi-rotary flexographic stations

✔ GEW UV curing equipment

✔ Semi-rotary die-cutting capability

✔ Integrated slitting and rewinding

💎 Dual Semi-Rotary Flexographic Stations

A major advantage of the ABG Omega Digicon 2 is its configuration with two semi-rotary flexographic stations.

Semi-rotary flexographic technology is particularly relevant for label converting operations involving different print repeats and finishing requirements.

The supplied stations feature quick-change cassettes, allowing the flexographic cassette assemblies to be exchanged according to the production setup.

This configuration is valuable for converters processing multiple label jobs and requiring flexibility between production runs.

The two stations also incorporate servo re-registration functionality.

Registration control is important when applying additional printing or finishing processes to a previously printed label web.

The supplied flexographic configuration includes:

• Number of Stations: 2
• Printing Technology: Semi-Rotary Flexographic
• Cassette System: Quick-Change
• Registration: Servo Re-Register
• UV Curing: GEW
• UV Rating: 140 W/cm
• UV Cooling: Air-Cooled

✔ Two semi-rotary flexo stations

✔ Quick-change cassette system

✔ Servo re-registration

✔ Professional label overprinting applications

✔ Compatible inline finishing processes

✔ Industrial roll-to-roll production

✔ Relevant for multiple label designs

✔ Flexible production configuration

The exact printing width, maximum repeat length, anilox specifications, included flexographic cylinders and available cassette accessories have not been supplied.

The presence of two semi-rotary flexographic stations does not independently confirm a separate full-rotary printing station.

⚙️ GEW UV Curing – 140 W/cm

The ABG Omega Digicon 2 is equipped with GEW air-cooled UV curing units associated with its two semi-rotary flexographic stations.

The supplied UV curing rating is 140 W/cm.

UV curing is widely used in industrial label production for compatible UV-curable inks and coatings.

The process allows suitable printed or coated materials to be cured during production.

The supplied configuration includes:

• UV Equipment Manufacturer: GEW
• UV Technology: UV Curing
• Rated Power Density: 140 W/cm
• Cooling Type: Air-Cooled
• Associated Printing Stations: Two Semi-Rotary Flexo Stations

The UV curing system provides an important technical feature for professional label printing and finishing.

✔ GEW UV curing equipment

✔ 140 W/cm specified rating

✔ Air-cooled UV units

✔ Professional UV flexographic printing

✔ Suitable for compatible UV-curable materials

✔ Industrial label finishing applications

The 140 W/cm rating is a linear lamp power specification, not the total electrical consumption of the complete machine.

The exact lamp technology, lamp age, UV output, curing performance and power supply configuration should be verified.

📐 Unwind Configuration – 700 mm

The ABG Omega Digicon 2 is configured with an unwind section featuring a specified 700 mm diameter.

The unwind section is an important part of the roll-to-roll label converting process.

It supplies the label web to the downstream printing, die-cutting and finishing sections.

The machine also includes an electronic edge guide to assist with web alignment.

Specification

Value

Web Travel Direction

Right-to-Left

Specified Unwind Diameter

700 mm

Unwind Diameter in Centimeters

70 cm

Web Guiding

Electronic Edge Guide

Material Handling

Roll-to-Roll

Rewind Configuration

Single Spindle

Rewind Shaft Diameter

76 mm

Rewind Tension

Variable

The 700 mm unwind specification is particularly relevant for converters processing label rolls.

The electronic edge guide supports web positioning during the converting process.

✔ 700 mm specified unwind diameter

✔ Right-to-left material travel

✔ Electronic edge guide included

✔ Professional roll-to-roll handling

✔ Industrial label web positioning

✔ Suitable for compatible pressure-sensitive materials

The 700 mm dimension is understood as the specified unwind diameter, but the exact maximum permitted roll diameter and roll weight should be confirmed against the installed unwind assembly.

The maximum web width and minimum web width have not been provided.

🚀 Semi-Rotary Die-Cutting – 24-Inch Maximum Repeat

The supplied die-cutting section features a 25.5-inch magnetic cylinder and a maximum specified repeat of 24 inches.

MAXIMUM SPECIFIED DIE-CUTTING REPEAT

24 inches

Equivalent to 609.6 mm

Semi-rotary die-cutting is particularly relevant for professional label converting because it supports compatible label shape cutting without requiring the same tooling arrangement as every conventional full-rotary application.

The magnetic cylinder provides a mounting surface for compatible flexible die tooling.

The supplied configuration includes:

• Die-Cutting Technology: Semi-Rotary
• Magnetic Cylinder: 25.5 inches
• Maximum Repeat: 24 inches
• Maximum Repeat Equivalent: 609.6 mm
• Waste Matrix Stripping: Included

The magnetic cylinder dimension of 25.5 inches is equivalent to approximately 647.7 mm.

✔ Semi-rotary die-cutting station

✔ 25.5-inch magnetic cylinder

✔ Maximum repeat of 24 inches

✔ Professional label shape cutting

✔ Suitable for compatible flexible dies

✔ Integrated waste matrix removal

The 25.5-inch magnetic cylinder dimension and 24-inch maximum repeat are distinct specifications.

The supplied information does not establish the exact die-cutting width, cutting tolerance, maximum speed or included die tooling.

✂️ Precision Label Die-Cutting

The ABG Omega Digicon 2 includes a semi-rotary die-cutting station for compatible label converting applications.

Die-cutting is an essential process in pressure-sensitive label production because it defines the finished label shape.

In a typical pressure-sensitive label application, the die cuts the face material while leaving the release liner intact.

This is commonly referred to as kiss-cutting.

The supplied machine's semi-rotary die-cutting configuration makes it relevant for such applications, subject to suitable tooling and material compatibility.

The supplied configuration includes:

• Semi-Rotary Die-Cutting
• Magnetic Cylinder
• Maximum 24-Inch Repeat
• Waste Matrix Stripping

✔ Professional label die-cutting

✔ Semi-rotary cutting technology

✔ Compatible pressure-sensitive label conversion

✔ Magnetic cylinder tooling arrangement

✔ Integrated waste matrix handling

✔ Industrial roll-to-roll finishing

The exact cutting depth control, supported die types and available tooling have not been specified.

🔄 Delamination & Relamination Module

The ABG Omega Digicon 2 includes a delamination and relamination module.

This module provides additional flexibility for processing compatible pressure-sensitive label constructions.

Delamination and relamination are particularly relevant for applications requiring access to different layers of a self-adhesive label material.

The supplied configuration also includes an air-assisted turn bar, intended for compatible adhesive-side printing operations.

The module configuration includes:

• Delamination: Included
• Relamination: Included
• Air-Assisted Turn Bar: Included
• Adhesive-Side Printing Application: Supported for compatible materials

This equipment provides additional production possibilities beyond conventional surface printing and die-cutting.

✔ Delamination functionality

✔ Relamination functionality

✔ Air-assisted turn bar

✔ Compatible adhesive-side printing

✔ Professional specialty label production

✔ Industrial label converting flexibility

The exact web path, adhesive compatibility, supported materials and available printing arrangements should be verified.

The supplied description does not establish a complete multilayer label production system or every possible peel-and-reseal construction.

🗑️ Waste Matrix Stripping – Up to 600 mm

The ABG Omega Digicon 2 includes a waste matrix stripping system.

The specified maximum waste matrix roll diameter is 600 mm.

Waste matrix stripping is an important part of pressure-sensitive label converting.

After the labels are die-cut, the surrounding waste material can be removed from the web.

This process leaves the finished labels on the release liner for subsequent slitting and rewinding.

The supplied configuration includes:

• Waste Matrix Stripping: Included
• Maximum Waste Roll Diameter: 600 mm
• Equivalent Diameter: 60 cm
• Associated Process: Semi-Rotary Die-Cutting

The waste matrix stripping system provides an important downstream function within the label finishing workflow.

✔ Waste matrix stripping included

✔ Maximum waste roll diameter of 600 mm

✔ Professional pressure-sensitive label finishing

✔ Integrated post-die-cut waste removal

✔ Relevant for continuous label converting

✔ Industrial material handling functionality

The exact waste matrix tension control, maximum stripping speed and compatible waste geometries have not been provided.

The 600 mm dimension refers to the specified waste matrix roll diameter rather than the maximum finished label rewind diameter.

📏 Scissor Slitting – 5 Knives

The ABG Omega Digicon 2 includes a scissor slitting system with five knives.

Scissor slitting is used in industrial label converting to separate a wider printed web into narrower strips.

This is particularly relevant for label converters producing multiple label lanes across the web.

The supplied slitting configuration includes:

• Slitting Technology: Scissor
• Number of Knives: 5
• Back Scorer: Included
• Main Application: Label Web Slitting

The combination of scissor slitting and back scoring provides additional finishing functionality within the supplied machine.

✔ Scissor slitting included

✔ Five slitting knives

✔ Professional label web separation

✔ Suitable for compatible multi-lane jobs

✔ Back scorer included

✔ Industrial roll-to-roll finishing

The number of installed knives does not independently establish a guaranteed number of finished label lanes for every job.

The minimum slit width, maximum web width and knife adjustment system have not been specified.

📦 Single-Spindle Rewinding – Variable Tension

The ABG Omega Digicon 2 includes a single-spindle rewinding system.

The rewind features variable tension and 76 mm air-expanding shafts.

Rewinding is a critical stage in label converting because finished label webs must be collected in a controlled manner.

Variable rewind tension is particularly relevant for processing compatible materials with different mechanical properties.

The supplied configuration includes:

• Rewind Type: Single Spindle
• Rewind Tension: Variable
• Shaft Type: Air-Expanding
• Shaft Diameter: 76 mm
• Equivalent Shaft Diameter: 3 inches approximately

The 76 mm shaft diameter corresponds approximately to a conventional 3-inch core size.

✔ Single-spindle rewind

✔ Variable rewind tension

✔ 76 mm air-expanding shafts

✔ Professional finished label roll handling

✔ Industrial roll-to-roll converting

✔ Compatible label roll production

The exact maximum finished roll diameter, roll weight, rewind speed and core compatibility have not been specified.

The supplied information does not confirm a turret rewinder or automatic roll change system.

🏷️ Specialty Label Printing & Finishing Applications

The ABG Omega Digicon 2 is particularly relevant for professional pressure-sensitive label production.

Its two semi-rotary flexographic stations support compatible printing and finishing applications.

The delamination and relamination module adds flexibility for specialized label constructions.

The semi-rotary die-cutting station supports label shape cutting, while the waste matrix stripping system removes surrounding material.

The slitting and rewinding equipment prepares compatible finished label rolls for subsequent production or delivery.

The machine is therefore relevant for label converters producing different label formats and designs.

✔ Professional pressure-sensitive labels

✔ Industrial printed label finishing

✔ Compatible specialty label constructions

✔ Semi-rotary flexographic applications

✔ Precision die-cutting

✔ Slitting and rewinding

Cold foil clarification: Although cold foil is mentioned in the general description of the machine's intended capabilities, a dedicated cold foil module, foil unwind or foil application system has not been identified in the supplied equipment list. Cold foil capability should therefore be treated as unconfirmed for this particular machine.

Similarly, the description refers to full-rotary capabilities, but the detailed component list explicitly identifies semi-rotary flexographic and semi-rotary die-cutting equipment. Any full-rotary operating modes should be verified against the installed configuration.

🔄 Professional Label Converting Workflow

The ABG Omega Digicon 2 is configured for a multifunctional roll-to-roll label finishing process.

A typical workflow can involve several stages.

1. Material Unwinding

A compatible label roll is loaded into the unwind section.

2. Web Guiding

The electronic edge guide supports material alignment.

3. Delamination

The delam/relam module can separate compatible label material layers when required.

4. Adhesive-Side Processing

The air-assisted turn bar supports the web path for suitable adhesive-side printing applications.

5. First Flexographic Station

The first semi-rotary flexographic station performs a compatible printing or finishing operation.

6. UV Curing

The associated GEW UV curing equipment processes suitable UV-curable materials.

7. Second Flexographic Station

The second semi-rotary flexographic station provides an additional compatible production stage.

8. Additional UV Curing

The associated UV unit provides curing functionality for suitable applications.

9. Semi-Rotary Die-Cutting

The magnetic cylinder die-cutting station processes the label shapes.

10. Waste Matrix Removal

The waste matrix stripping section removes the surrounding die-cut waste.

11. Slitting

The five-knife scissor slitting system separates compatible label webs into narrower strips.

12. Rewinding

The single-spindle rewinder collects the finished label material using variable tension.

This describes a general workflow based on the supplied equipment rather than a guaranteed simultaneous operating sequence for every production job.

The exact material path, module order and simultaneous process compatibility should be confirmed during inspection.

🏭 Typical Applications

• Pressure-sensitive label finishing
• Industrial digital label converting
• Semi-rotary flexographic printing
• Professional label overprinting
• UV label printing applications
• Industrial label die-cutting
• Semi-rotary label shape cutting
• Adhesive-side label printing
• Delamination and relamination
• Specialty self-adhesive label production
• Premium product label finishing
• Cosmetic label production
• Beverage label converting
• Food product label finishing
• Pharmaceutical label converting
• Personal care label production
• Household product label finishing
• Industrial identification labels
• Promotional label production
• Multi-version label finishing
• Short-run label converting
• Medium-run label production
• Waste matrix stripping
• Precision label web slitting
• Multi-lane label converting
• Professional label rewinding
• UV flexographic finishing
• Roll-to-roll print finishing
• Commercial label production
• Industrial packaging label converting

📊 Technical Specifications

Specification

Value

Manufacturer

AB Graphic International (ABG)

Model

Omega Digicon 2

Machine Type

Industrial Label Finishing & Converting Line

Equipment Category

Label Printing & Finishing

Main Application

Pressure-Sensitive Label Converting

Web Travel Direction

Right-to-Left

Specified Unwind Diameter

700 mm

Electronic Edge Guide

Included

Delamination Module

Included

Relamination Module

Included

Air-Assisted Turn Bar

Included

Adhesive-Side Printing Arrangement

Included for compatible applications

Semi-Rotary Flexo Stations

2

Flexo Cassette Type

Quick-Change

Servo Re-Registration

Included

UV Curing Manufacturer

GEW

UV Curing Rating

140 W/cm

UV Cooling

Air-Cooled

Die-Cutting Technology

Semi-Rotary

Magnetic Cylinder Size

25.5 inches

Magnetic Cylinder Equivalent

Approximately 647.7 mm

Maximum Die-Cutting Repeat

24 inches

Maximum Repeat Equivalent

609.6 mm

Waste Matrix Stripping

Included

Maximum Waste Matrix Roll Diameter

600 mm

Rewind Configuration

Single Spindle

Rewind Tension

Variable

Rewind Shaft Type

Air-Expanding

Rewind Shaft Diameter

76 mm

Slitting Technology

Scissor

Number of Slitting Knives

5

Back Scorer

Included

Full-Rotary Operating Capability

Mentioned generally; exact installed functionality not confirmed

Dedicated Cold Foil Module

Not confirmed

Maximum Web Width

Not specified

Minimum Web Width

Not specified

Maximum Operating Speed

Not specified

Maximum Die-Cutting Speed

Not specified

Minimum Die-Cutting Repeat

Not specified

Maximum Flexographic Repeat

Not specified

Printing Width

Not specified

Die-Cutting Width

Not specified

Registration Accuracy

Not specified

Anilox Rolls Included

Not specified

Flexographic Printing Cylinders

Not specified

Flexible Dies Included

Not specified

Magnetic Cylinder Accessories

Not specified

UV Lamp Operating Hours

Not specified

UV Curing Performance

Not specified

Maximum Finished Rewind Diameter

Not specified

Maximum Finished Roll Weight

Not specified

Minimum Slit Width

Not specified

Automatic Turret Rewind

Not confirmed

Automatic Roll Change

Not confirmed

Control System

Not specified

Software Version

Not specified

Total Operating Hours

Not specified

Maintenance History

Not specified

Electrical Requirements

Not specified

Installed Power

Not specified

Machine Dimensions

Not specified

Machine Weight

Not specified

Condition

Not specified

Manufacturing Year

Not specified

Location

Not specified

Serial Number

N/A – Not provided

Stock Number

STK-ABG-OMEGA-DIGICON2-2025

Price

Pending base price + 25%

Technical values are based on the supplied machine specifications. Actual web width, production speed, registration accuracy, die-cutting performance, UV curing functionality and operating condition should be verified before purchase.

The supplied equipment list confirms two semi-rotary flexographic stations and semi-rotary die-cutting. Full-rotary functionality and dedicated cold foil hardware require separate confirmation.

⭐ Why Choose the ABG Omega Digicon 2?

The ABG Omega Digicon 2 combines professional label converting with two semi-rotary flexographic stations, UV curing, delamination and relamination, semi-rotary die-cutting, waste matrix stripping, slitting and rewinding.

Its quick-change flexographic cassettes and servo re-registration provide important technical features for converters handling varied label jobs.

The GEW air-cooled UV units rated at 140 W/cm add curing functionality for compatible UV-curable printing and finishing applications.

The 25.5-inch magnetic die-cutting cylinder and 24-inch maximum repeat provide defined specifications for evaluating the machine's die-cutting configuration.

The supplied 700 mm unwind, electronic edge guide, 600 mm waste matrix capacity, five-knife scissor slitting and variable-tension rewinding make this a substantial multifunctional label finishing package.

For professional label converters and packaging printers seeking flexible roll-to-roll finishing equipment, the ABG Omega Digicon 2 offers a combination of printing, converting and material handling functionality.

✔ Advantages

✔ Original AB Graphic International equipment

✔ Omega Digicon 2 industrial label finishing platform

✔ Multifunctional roll-to-roll converting configuration

✔ Right-to-left web travel

✔ 700 mm specified unwind diameter

✔ Electronic edge guide included

✔ Delamination module included

✔ Relamination module included

✔ Air-assisted turn bar

✔ Compatible adhesive-side printing functionality

✔ Two semi-rotary flexographic stations

✔ Quick-change flexographic cassettes

✔ Servo re-registration

✔ GEW UV curing equipment

✔ 140 W/cm specified UV rating

✔ Air-cooled UV units

✔ Semi-rotary die-cutting station

✔ 25.5-inch magnetic cylinder

✔ Maximum die-cutting repeat of 24 inches

✔ Professional label shape cutting

✔ Waste matrix stripping included

✔ Maximum waste roll diameter of 600 mm

✔ Single-spindle rewinding

✔ Variable rewind tension

✔ 76 mm air-expanding shafts

✔ Scissor slitting system

✔ Five slitting knives

✔ Back scorer included

✔ Professional pressure-sensitive label converting

✔ Industrial UV flexographic finishing