GLOBAL TECHNICAL SOLUTIONS WFR1500 + WL1520D High-Speed Floder With Alignment System (2025)

The WFR1500 + WL1520D is a fully automatic sanitary napkin stacking and boxing system engineered for high-speed hygiene product production lines. Designed to integrate seamlessly with automatic boxing machines, this system supports E1, E2, F1, and F2 box-loading modes, ensuring precision stacking and efficient secondary packaging.

Manufactured in 2025, this high-performance unit is controlled by a full-servo transmission system and Mitsubishi PLC platform, delivering stable, accurate, and high-capacity operation.

High-Speed Performance

Maximum stacking speed: up to 1200 pcs/min

Compatible packaging speed: 30–65 packs/min

Stacking specification: 16–40 pcs per push

Total power: 65 kW

Power supply: 380V ±10%, 50Hz ±5% (Control voltage DC 24V)

Noise level: ≤85 dB

Machine dimensions (L×W×H):

5700 × 1400 × 2000 mm

Approximate weight: 4500 kg

Advanced Servo-Controlled System

Full Mitsubishi servo motor and PLC control

Precise synchronization with main production line

High-speed response and stable transmission

Automatic phase difference adjustment

Core Mechanical Units

Belt conveyor unit – Servo-driven upper/lower belt clamping system

Synchronous belt drive – Imported 8M belt for precision control

90° rotation unit – Negative pressure suction with cam stabilization

Servo blocking unit – Direct servo drive for accurate positioning

Dual servo feeding system – Increased efficiency and precision

Air wheel feeding unit – Continuous and stable product flow

Waste discharge unit – Automatic servo-controlled removal

Premium Electrical & Pneumatic Components

Mitsubishi (Japan) – Servo motors, PLC, drivers, inverter, HMI

Keyence (Japan) – Photoelectric sensors

SMC (Japan) – Pneumatic components

Schneider (France) – Relays, contactors, protection systems

Omron (Japan) – Rotary encoder and safety switches

NSK Bearings (Japan)

Habasit belts (Switzerland)

Gates timing belts (USA)

Safety & Reliability Features

Emergency stop system

Overload protection with alarm and reset

Safety doors with interlock switches

High-temperature and overload alarms

GB-standard wiring for maintenance safety

Rear-access electrical cabinet

Application

Designed specifically for sanitary napkin production lines, this system:

Automatically stacks sanitary napkins

Aligns products precisely

Transfers stacked units directly to automatic boxing machines

Ensures consistent box loading performance